How to make a reverse bend in a mesh cable tray and its price

A reverse bend in a mesh cable tray can be created on-site by cutting and bending the tray in opposite directions using basic hand tools, offering flexibility and cost savings compared to pre-fabricated fittings.

Steps to Create a Reverse Bend

1. Mark the Bend Area: Measure and mark the section of the tray where the reverse bend is required using a marker or chalk to ensure accuracy .
2. Prepare Tools and Safety Gear: You will need a bolt cutter or cable cutter, pliers, measuring tape, and hand gloves for safety .
3. Cut the Mesh Wires: Using a bolt cutter, carefully cut the wires along the marked line. This allows the tray to bend without deforming the mesh structure .
4. Bend the Tray: Using pliers or by hand, bend the tray in the first direction, then bend it back in the opposite direction to form the reverse bend. Ensure the angles are consistent and smooth to maintain cable support .
5. Protect Cut Ends: Apply rubber caps or protective coatings to the cut wire ends to prevent injury and maintain corrosion resistance .
6. Check Alignment: Place the tray in its intended position and adjust the bend as needed to ensure proper cable routing and support.

Tools and Accessories

• Bolt cutter or cable cutter
• Pliers or nose pliers
• Measuring tape and marker
• Safety gloves
• Optional: rubber caps for wire ends

Price Considerations

• Mesh Cable Tray: Prices vary depending on material (galvanized steel, stainless steel) and size. On average, mesh trays cost $10–$25 per foot for standard sizes.
• Tools: A bolt cutter costs around $30–$100, pliers around $10–$30, and protective caps are typically $0.50–$1 each.
• Labor Savings: On-site bending reduces the need for pre-fabricated fittings, which can cost $20–$50 per bend, resulting in material and labor savings .

Advantages of On-Site Reverse Bends

• Flexibility to adjust bends according to site conditions
• Reduced need for expensive pre-fabricated fittings
• Faster installation and lower overall project cost
• Ability to create custom offsets, tees, and cross bends as needed By following these steps, a reverse bend can be safely and efficiently created in a mesh cable tray, while keeping costs manageable through on-site modifications.